C, G, & J Inc

Heat Transfer Experts

2776 Wills Creek Road
Gadsden, AL 35904
1-800-223-4299
fax (256) 546-4614
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Charge Air Coolers

Our all aluminum charge air coolers are made for performance and durability. We carry a full line of charge air coolers, also known as intercoolers, for both automotive and industrial applications. All of our coolers are manufactured in the U.S.A! With three different tube thicknesses and three different designs, we can cover virtually any cooling need. Our standard charge air coolers use .025 thick wall tube with .006 stuffed fin, and the outer fin is .009 with a header thickness of .100. We also offer one of the best warranties in the industry. Don't forget, we can always custom design and manufacture a charge air cooler to meet your specific need. Just give us a call at 1-800-223-4299 with any questions you may have.

View important information about the different designs available for our charge air coolers: Tube Designs as well as specific information about our most durable design the Ultimate Duty C-Bar Design.

BT 1134B - Navistar International 8100 Series Truck Charge Air Cooler

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Price: $834.00
Sale Price: $695.00
Shipping cost per item: $150.00

The BT 1134B all aluminum charge air cooler is an exact fit, OEM replacement for 1991 - 2002 Navistar International 8100 Series Trucks. Manufactured in the USA using controlled atmosphere brazing, the epoxy-free core measures 35.65 inches from header to header, 24.68 inches from side to side, and 1.63 inches thick. Aluminum tanks are TIG welded to the core to provide the strongest possible bond and has a 4 inch inlet and outlet. Each unit is individually tested prior to shipping and guaranteed to be 100% leak free.

Designed for the following vehicles and equipment:
  • 1991-2002 Navistar International 8100 Series Truck
Core Measurements
Click for image
A B C D
35.65 24.68 1.63
Matching OEM's
1696958C12002583C91IE37381E3738
1S37383E7629
Competitor Part Numbers
HDH010226IHDAC9-D22205316411
441192CAC134BCA205317V9782
37419DNV9DSRMIHC9DRHT029
FLP010715
Additional Details
Inlet4 inch
Outlet4 inch
Matching CoreBT 33-4

BT 1134C - Navistar International Charge Air Cooler

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Price: $834.00
Sale Price: $695.00
Shipping cost per item: $150.00

The BT 1134C all aluminum charge air cooler is an exact fit, OEM replacement for Navistar International 9370 Series Trucks, Navistar International 9400 Series Trucks, Navistar International 9500 Series Trucks and Navistar International 9600 Series Trucks. Manufactured in the USA using controlled atmosphere brazing, the epoxy-free core measures 37.5 inches from header to header, 24.68 inches from side to side, and 1.63 inches thick. Aluminum tanks are TIG welded to the core to provide the strongest possible bond and has a 4 inch inlet and outlet. Each unit is individually tested prior to shipping and guaranteed to be 100% leak free.

Designed for the following vehicles and equipment:
  • Navistar International 9370 Series Truck
  • Navistar International 9400 Series Truck
  • Navistar International 9500 Series Truck
  • Navistar International 9600 Series Truck
Core Measurements
Click for image
A B C D
37.5 24.68 1.63
Matching OEM's
2017963C13E8252IE36993E7745
7E6081E369985103375NVS102
2017955C91NS102
Competitor Part Numbers
HDH010227IHDAC-9E22205416413
44119344013506CAC134CCA2054
17V978337419EINT015SRMIHC93
NV9ERHT030SRMIHC9EWSR1134C
Additional Details
Inlet4 inch
Outlet4 inch
Matching CoreBT 33-7

BT 1134D - Navistar International Charge Air Cooler

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Price: $834.00
Sale Price: $695.00
Shipping cost per item: $150.00

The BT 1134D all aluminum charge air cooler is an exact fit, OEM replacement for Navistar Internationals. Manufactured in the USA using controlled atmosphere brazing, the epoxy-free core measures 27.38 inches from header to header, 24.68 inches from side to side, and 2.21 inches thick. Aluminum tanks are TIG welded to the core to provide the strongest possible bond and has a 4 inch inlet and outlet. Each unit is individually tested prior to shipping and guaranteed to be 100% leak free.

Designed for the following vehicles and equipment:
  • Navistar International
Core Measurements
Click for image
A B C D
27.38 24.68 2.21
Matching OEM's
2040746C1IS4085
Competitor Part Numbers
HDH010307IHDAC-9G222165DURIHDAC9G
IHDAC9GFLX010722441249CA2165
CAC134D
Additional Details
Inlet4 inch
Outlet4 inch
Matching CoreBT 32-3

BT 1134E - Navistar International DT7400 Charge Air Cooler

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Price: $900.00
Sale Price: $750.00
Shipping cost per item: $150.00

The BT 1134E all aluminum charge air cooler is an exact fit, OEM replacement for Navistar International DT7400's. Manufactured in the USA using controlled atmosphere brazing, the epoxy-free core measures 41.25 inches from header to header, 24.68 inches from side to side, and 1.63 inches thick. Aluminum tanks are TIG welded to the core to provide the strongest possible bond and has a 3.5 inch inlet and a 4 inch outlet. Each unit is individually tested prior to shipping and guaranteed to be 100% leak free.

Designed for the following vehicles and equipment:
  • Navistar International DT7400
Core Measurements
Click for image
A B C D
41.25 24.68 1.63
Additional Info

Overall height, including tanks, is 52.5 inches.

Matching OEM's
1S56002586044C1
Competitor Part Numbers
222213
Additional Details
Inlet3.5 inch
Outlet4 inch
Top Header (in)2.5
Bottom Header (in)2.5
Matching CoreBT 33-1

BT 1135 - Navistar International 8100 Series Truck Charge Air Cooler

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Price: $834.00
Sale Price: $695.00
Shipping cost per item: $150.00

The BT 1135 all aluminum charge air cooler is an exact fit, OEM replacement for Navistar International 8100 Series Trucks with a Cummins engine. Manufactured in the USA using controlled atmosphere brazing, the epoxy-free core measures 26.25 inches from header to header, 31.61 inches from side to side, and 1.63 inches thick. Aluminum tanks are TIG welded to the core to provide the strongest possible bond and has a 4 inch inlet and outlet. Each unit is individually tested prior to shipping and guaranteed to be 100% leak free.

Designed for the following vehicles and equipment:
  • Navistar International 8100 Series Truck with a Cummins engine
Core Measurements
Click for image
A B C D
26.25 31.61 1.63
Matching OEM's
1674332C1IE36584854700001485470001
485470000248547050024854800011E3658
Competitor Part Numbers
HDH010308IHDAC-9C22205516410
441194CA205517V976737419C
7103940001NV9CSRMIHC9CCAC-135
4401-352444013524WSR1135FLX010720
Additional Details
Inlet4 inch
Outlet4 inch
Matching CoreBT 43

BT 1136B - Navistar International Charge Air Cooler

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Price: $714.00
Sale Price: $595.00
Shipping cost per item: $150.00

The BT 1136B all aluminum charge air cooler is an exact fit, OEM replacement for Navistar Internationals with a NGD V8 engine. Manufactured in the USA using controlled atmosphere brazing, the epoxy-free core measures 23.38 inches from header to header, 12.56 inches from side to side, and 2.76 inches thick. Aluminum tanks are TIG welded to the core to provide the strongest possible bond and has a 3 inch inlet and outlet. Each unit is individually tested prior to shipping and guaranteed to be 100% leak free.

Designed for the following vehicles and equipment:
  • Navistar International with a NGD V8 engine
Core Measurements
Click for image
A B C D
23.38 12.56 2.76
Matching OEM's
1697719C1IE4040IE38341E3834
1E4040SRMIHC9J2037788C913527218C91
2018487C922018488C922022892C922022893C92
2026621C912026623C912026624C912037786C92
2037787C912037789C913534405C91
Competitor Part Numbers
4406-350244063502HDH010229IHDAC-9J
22205716414CA205737419J
441232AR443502FLX010718CAC136B
Additional Details
Inlet3 inch
Outlet3 inch
Matching CoreBT 16-2

BT 1136C - Navistar International Charge Air Cooler

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Price: $714.00
Sale Price: $595.00
Shipping cost per item: $150.00

The BT 1136C all aluminum charge air cooler is an exact fit, OEM replacement for Navistar Internationals with a NGD V8 engine. Manufactured in the USA using controlled atmosphere brazing, the epoxy-free core measures 23.38 inches from header to header, 12.56 inches from side to side, and 2.76 inches thick. Aluminum tanks are TIG welded to the core to provide the strongest possible bond and has a 3 inch inlet and outlet. Each unit is individually tested prior to shipping and guaranteed to be 100% leak free.

Designed for the following vehicles and equipment:
  • Navistar International with a NGD V8 engine
Core Measurements
Click for image
A B C D
23.38 12.56 2.76
Matching OEM's
1E38351696956
Competitor Part Numbers
HDH0103094406-3502CAC136CCBNV9H
CB-NV9HCNV9HC-NV9HNV9H
CAC-136C44063502222163IN3835
441250FLX010717SRMIHC9H
Additional Details
Inlet3 inch
Outlet3 inch
Matching CoreBT 16-2

BT 1136D - Navistar International Charge Air Cooler

View Full Details
Price: $714.00
Sale Price: $595.00
Shipping cost per item: $150.00

The BT 1136D all aluminum charge air cooler is an exact fit, OEM replacement for Navistar Internationals. Manufactured in the USA using controlled atmosphere brazing, the epoxy-free core measures 19.5 inches from header to header, 12.56 inches from side to side, and 2.76 inches thick. Aluminum tanks are TIG welded to the core to provide the strongest possible bond and has a 3 inch inlet and outlet. Each unit is individually tested prior to shipping and guaranteed to be 100% leak free.

Designed for the following vehicles and equipment:
  • Navistar International
Core Measurements
Click for image
A B C D
19.5 12.56 2.76
Additional Info

Core # 16-3

Matching OEM's
1E5106IE51061696957C2
Competitor Part Numbers
222230
Additional Details
Inlet3 inch
Outlet3 inch

BT 1136E - Aluminum Navistar International Truck Charge Air Cooler

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Price: $714.00
Sale Price: $595.00
Shipping cost per item: $150.00

The BT 1136E all aluminum charge air cooler is an exact fit, OEM replacement for Navistar International Trucks. Manufactured in the USA using controlled atmosphere brazing, the epoxy-free core measures 19.50 inches from header to header, 12.56 inches from side to side, and 2.76 inches thick. Aluminum tanks are TIG welded to the core to provide the strongest possible bond and has a 3 inch inlet and outlet. Each unit is individually tested prior to shipping and guaranteed to be 100% leak free.

Designed for the following vehicles and equipment:
  • Navistar International Truck
Core Measurements
Click for image
A B C D
19.50 12.56 2.76
Additional Info

Please verify that brackets on the existing cooler matches the brackets in the picture of this cooler. This cooler uses our core #16-3.

Matching OEM's
3E9948007326
Additional Details
Inlet3 inch
Outlet3 inch
Construction MaterialAluminum
Related ProductsBT 1136D - Navistar International Charge Air Cooler

BT 1136M - Navistar International Charge Air Cooler

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Price: $714.00
Sale Price: $595.00
Shipping cost per item: $150.00

The BT 1136M all aluminum charge air cooler is an exact fit, OEM replacement for Navistar International Class 6 Trucks, Navistar International 3000 Series Trucks, Navistar International 4000 Series Trucks, 1994 - 1999 Navistar International 4900 Series Trucks and Navistar International S Lines. Manufactured in the USA using controlled atmosphere brazing, the epoxy-free core measures 22.82 inches from header to header, 12.56 inches from side to side, and 2.76 inches thick. Aluminum tanks are TIG welded to the core to provide the strongest possible bond and has a 3 inch inlet and outlet. Each unit is individually tested prior to shipping and guaranteed to be 100% leak free.

Designed for the following vehicles and equipment:
  • Navistar International 3000 Series Truck
  • Navistar International 4000 Series Truck
  • 1994-1999 Navistar International 4900 Series Truck
  • Navistar International Class 6 Truck
  • Navistar International S Line
Core Measurements
Click for image
A B C D
22.82 12.56 2.76
Matching OEM's
1697719C11E38341659054C911659055C91
1696920C11696955C11696956C1103005
9107001IE3509IE3835165054C91
1003003510300351E35091E3835
35272118C931E5104IE5104
Competitor Part Numbers
NV9HSRMIHC9HHDH010310IHDAC-9A
2220561640844195RHT051
16419CA208937419H441196
IHDAC9H4406-350144063501WSR1136
CAC136
Additional Details
Inlet3 inch
Outlet3 inch
Matching CoreBT 16-2

BT 1137 - Navistar International Charge Air Cooler

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Price: $954.00
Sale Price: $795.00
Shipping cost per item: $150.00

The BT 1137 all aluminum charge air cooler is an exact fit, OEM replacement for 2003 Navistar International 9400i Series trucks, 1999 - 2007 Navistar International 9900 Series trucks, 1999 - 2007 Navistar International 9900i Series trucks and 1999 - 2007 Navistar International 9900ix Series trucks. Manufactured in the USA using controlled atmosphere brazing, the epoxy-free core measures 30.25 inches from header to header, 15.5 inches from side to side, and 4 inches thick. Aluminum tanks are TIG welded to the core to provide the strongest possible bond and has a 4 inch inlet and outlet. Each unit is individually tested prior to shipping and guaranteed to be 100% leak free.

Designed for the following vehicles and equipment:
  • 2003 Navistar International 9400i Series Truck
  • 1999-2007 Navistar International 9900 Series Truck
  • 1999-2007 Navistar International 9900i Series Truck
  • 1999-2007 Navistar International 9900ix Series Truck
Core Measurements
Click for image
A B C D
30.25 15.5 4
Matching OEM's
2504855C12508455C1IE5122IE5632
2588400C911E51221E56121E5632
1S5302IE56122585977C12505700C1
Competitor Part Numbers
HDH01031122219244013508NAV16417
16417IHDAC6DINT006DNV7C
RHT048CAC137FLX010725
Additional Details
Inlet4 inch
Outlet4 inch
Matching CoreBT 21-1 EX

BT 1137 - Aluminum Navistar International Charge Air Cooler

This first design cooler may be a tight fit.
View Full Details
Price: $744.00
Sale Price: $350.00
Shipping cost per item: $150.00

This all aluminum intercooler is a first design for Navistar International 9400 and 9900 series trucks.  The cooler will fit in the truck with no problems, but it is a very tight fit.  Because of this fact, we have redesigned this product and these first designs are now on clearance at significant savings.  It is still manufactured with the same aluminum brazing technology that we use for all our other all aluminum products.  Since we do not use any epoxy in the construction, these intercoolers are extremely durable.  Combine that with the TIG welded tanks, and you can see how these coolers will hold up to just about anything.

Designed for the following vehicles and equipment:
  • 2003 Navistar International 9400i Series Truck
  • 1999-2007 Navistar International 9900 Series Truck
  • 1999-2007 Navistar International 9900i Series Truck
  • 1999-2007 Navistar International 9900ix Series Truck
Core Measurements
Click for image
A B C D
30.25 15.50 4.00
Matching OEM's
2504855C12508455C1IE5122IE5632
2588400C911E51221E56121E5632
1S5302IE56122585977C12505700C1
Competitor Part Numbers
HDH01031122219244013508NAV16417
16417IHDAC6DINT006DNV7C
RHT048CAC137
Additional Details
Inlet4.00
Outlet4.00
Construction MaterialAluminum

BT 1137C - Navistar International ProStar Eagle Charge Air Cooler

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Price: $1,074.00
Sale Price: $895.00
Shipping cost per item: $150.00

The BT 1137C all aluminum charge air cooler is an exact fit, OEM replacement for Navistar International ProStar Eagles. Manufactured in the USA using controlled atmosphere brazing, the epoxy-free core measures 39.75 inches from header to header, 11.5 inches from side to side, and 4.055 inches thick. Aluminum tanks are TIG welded to the core to provide the strongest possible bond. Each unit is individually tested prior to shipping and guaranteed to be 100% leak free.

Designed for the following vehicles and equipment:
  • Navistar International ProStar Eagle
Core Measurements
Click for image
A B C D
39.75 11.5 4.055
Additional Info

Internal header dimensions (I.H.D.) measures 4.5 x 12 inches. Core # 15-1

Matching OEM's
1E64061E59362591600C91
Competitor Part Numbers
HDH010517CAC342CBNV9LCB-NV9L
CNV9LC-NV9LNV9L4401-3511
44013511RHT087NV7GMAXNV7G
37416KDHT6KDHTIH6KDURIHDAC6K
IHDAC6KCA2270SCSI222270222270
WSR1137C1137CBT1137CBTC1137C
NAV16421RNAV16421NNAV16421NAV16421-N
CAC-342FLP010733SRMIHC7G-BP

BT 1137D - Navistar International 4300 Charge Air Cooler

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Price: $834.00
Sale Price: $695.00
Shipping cost per item: $60.00

The BT 1137D all aluminum charge air cooler is an exact fit, OEM replacement for 2006 Navistar International 4300's. Manufactured in the USA using controlled atmosphere brazing, the epoxy-free core measures 27.75 inches from header to header, 10.04 inches from side to side, and 4.055 inches thick. Aluminum tanks are TIG welded to the core to provide the strongest possible bond. Each unit is individually tested prior to shipping and guaranteed to be 100% leak free.

Designed for the following vehicles and equipment:
  • 2006 Navistar International 4300
Core Measurements
Click for image
A B C D
27.75 10.04 4.055
Additional Info

Internal header dimensions (I.H.D.) measures 4.5 x 10.54 inches. Core # 14-2

Matching OEM's
2504904C11E4898D1S48981S180117
2505508C932505509C931S1801184C4Z6K775FA
4C4O6K775FA2504418C12586790C1
Competitor Part Numbers
HDH010516CAC341CBNV7BCB-NV7B
CNV7BC-NV7B2222614401-3509
FLX010737SRMNV7BNAV16427

BT 1138 - Aluminum International Charge Air Cooler

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Price: $1,074.00
Sale Price: $895.00
Shipping cost per item: $150.00

The all aluminum BT 1138 International charge air cooler is an exact fit, OEM replacement for 2004 to 2009 International 5500i, 5600i and 5900i series trucks. Manufactured in the USA using controlled atmosphere brazing, the epoxy free core measures 25.25 inches from tank to tank, 18.17 inches from sid eto side, 4.055 inches thick, and 4.50 inches wide inside the header. Aluminum tanks are TIG welded to the core and have a 4.00 inch inlet and outlet.

Designed for the following vehicles and equipment:
  • 2004-2009 International 5500I
  • 2004-2009 International 5600I
  • 2004-2009 International 5900I
Core Measurements
Click for image
A B C D
25.25 18.17 4.055 4.50
Additional Info

 Core # BT 24-8

Matching OEM's
1N1800351S00526600001S1800351S180056
1S5266D2509896C12509893C912509894C91
3570333F913580041F911E5266IE5266
2586055C11E56081S5608
Competitor Part Numbers
HDH010586222265CAC335NV7D
DHT6FDHTIH6FDURIHDAC6FIHDAC6F
NAV16420NAV16420RNV9R
Additional Details
Inlet4.00
Outlet4.00
Construction MaterialAluminum

BT 1138B - Aluminum International Charge Air Cooler

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Price: $1,170.00
Sale Price: $975.00
Shipping cost per item: $150.00

The all aluminum BT 1138B charge air cooler is an exact fit, OEM replacement for a variety of International brand equipment. Manufactured in the USA using controlled atmosphere brazing, the epoxy-free core measures 29.25 inches from header to header, 18.41 inches from side to side, and 4.055 inches thick. Aluminum tanks are TIG welded to the core to provide the strongest possible bond and have a 4.00 inch inlet and outlet.

Designed for the following vehicles and equipment:
  • International
Core Measurements
Click for image
A B C D
29.25 18.41 4.055
Additional Info

Core # BT 24-9

Additional Details
Inlet4.00
Outlet4.00
Construction MaterialAluminum

BT 1140 - Western Star Charge Air Cooler

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Price: $834.00
Sale Price: $695.00
Shipping cost per item: $150.00

The BT 1140 all aluminum charge air cooler is an exact fit, OEM replacement for Western Stars. Manufactured in the USA using controlled atmosphere brazing, the epoxy-free core measures 34 inches from header to header, 20.35 inches from side to side, and 2.21 inches thick. Aluminum tanks are TIG welded to the core to provide the strongest possible bond and has a 4 inch inlet and outlet. Each unit is individually tested prior to shipping and guaranteed to be 100% leak free.

Designed for the following vehicles and equipment:
  • Western Star
Core Measurements
Click for image
A B C D
34 20.35 2.21
Matching OEM's
IE3153IE3406IE352222273404
222734062222734063B10111E3153
1E34061E352285103385
Competitor Part Numbers
HDH010312WSDAC-35A22212118201
441197CAC140CA2121374135A
SRMWS35AWS003WS35AWSR1140
REA61-1031
Additional Details
Inlet4 inch
Outlet4 inch
Matching CoreBT 28-4

BT 1141 - Western Star Charge Air Cooler

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Price: $834.00
Sale Price: $695.00
Shipping cost per item: $150.00

The BT 1141 all aluminum charge air cooler is an exact fit, OEM replacement for Western Stars. Manufactured in the USA using controlled atmosphere brazing, the epoxy-free core measures 34 inches from header to header, 20.35 inches from side to side, and 2.21 inches thick. Aluminum tanks are TIG welded to the core to provide the strongest possible bond and has a 4 inch inlet and outlet. Each unit is individually tested prior to shipping and guaranteed to be 100% leak free.

Designed for the following vehicles and equipment:
  • Western Star
Core Measurements
Click for image
A B C D
34 20.35 2.21
Matching OEM's
IE3204IE328422273405222273407
222273405
Competitor Part Numbers
HDH010230WSDAC-35B22212018202
441198CAC141CBWS35BCB-WS35B
CWS35BC-WS35BWES18202WSDAC35B
WSR1141SCSI222120DURWSDAC35B44014702
Additional Details
Inlet4 inch
Outlet4 inch
Matching CoreBT 28-4

BT 1142 - Western Star 4900 Series Truck Charge Air Cooler

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Price: $834.00
Sale Price: $695.00
Shipping cost per item: $150.00

The BT 1142 all aluminum charge air cooler is an exact fit, OEM replacement for 1995 - 2001 Western Star 4900 Series Trucks. Manufactured in the USA using controlled atmosphere brazing, the epoxy-free core measures 35.5 inches from header to header, 23.82 inches from side to side, and 2.21 inches thick. Aluminum tanks are TIG welded to the core to provide the strongest possible bond and has a 4 inch inlet and outlet. Each unit is individually tested prior to shipping and guaranteed to be 100% leak free.

Designed for the following vehicles and equipment:
  • 1995-2001 Western Star 4900 Series Truck
Core Measurements
Click for image
A B C D
35.5 23.82 2.21
Matching OEM's
IE3903IE3914IE3903D22273411
2222734092222734111S3903
Competitor Part Numbers
HDH010231WSDAC-35C22212218203
441199CAC142CBWS35ACB-WS35A
CBWS35CCB-WS35CCWS35CC-WS35C
WES18203WS35CWES18203RREA611031
Additional Details
Inlet4 inch
Outlet4 inch
Matching CoreBT 32-2

BT 1142B - Western Star Sanitation Truck Charge Air Cooler

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Price: $1,170.00
Sale Price: $975.00
Shipping cost per item: $150.00

The BT 1142B all aluminum charge air cooler is an exact fit, OEM replacement for Western Star Sanitation Trucks. Manufactured in the USA using controlled atmosphere brazing, the epoxy-free core measures 37.75 inches from header to header, 29.01 inches from side to side, and 2.21 inches thick. Aluminum tanks are TIG welded to the core to provide the strongest possible bond and has a 4 inch inlet and outlet. Each unit is individually tested prior to shipping and guaranteed to be 100% leak free.

Designed for the following vehicles and equipment:
  • Western Star Sanitation Truck
Core Measurements
Click for image
A B C D
37.75 29.01 2.21
Additional Info

This charge air cooler is available with heavy duty tubes.

Matching OEM's
IE5491052120600022273416IE4873
1E54911E48731E489305212206000
3E9526
Competitor Part Numbers
HDH010313WSDAC-35E22222644014703
Additional Details
Inlet4 inch
Outlet4 inch
Matching CoreBT 38
International Shipping Available
What Our Customers are Saying

These folks are topnotch. Ordered a custom-made radiator for my old Triumph TR6 on a Monday and as promised it was delivered by that Friday! And, as described, “It just dropped right in with no alterations at all.” Beautiful workmanship all around. I am Very Happy!

Dan R.
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