C, G, & J Inc

Heat Transfer Experts

2776 Wills Creek Road
Gadsden, AL 35904
1-800-223-4299
fax (256) 546-4614
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Charge Air Coolers

Our all aluminum charge air coolers are made for performance and durability. We carry a full line of charge air coolers, also known as intercoolers, for both automotive and industrial applications. All of our coolers are manufactured in the U.S.A! With three different tube thicknesses and three different designs, we can cover virtually any cooling need. Our standard charge air coolers use .025 thick wall tube with .006 stuffed fin, and the outer fin is .009 with a header thickness of .100. We also offer one of the best warranties in the industry. Don't forget, we can always custom design and manufacture a charge air cooler to meet your specific need. Just give us a call at 1-800-223-4299 with any questions you may have.

View important information about the different designs available for our charge air coolers: Tube Designs as well as specific information about our most durable design the Ultimate Duty C-Bar Design.

BT 1124 - Volvo WG64 Charge Air Cooler

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Price: $900.00
Sale Price: $750.00
Shipping cost per item: $150.00

The all aluminum BT 1124 Volvo charge air cooler is designed as an exact fit, OEM replacement for WG64 trucks with a Detroit series 60 engine. Manufactured in the USA using controlled atmosphere brazing, the epoxy free core measures 34.25 inches from tank to tank, 22.95 inches from side to side, and 2.76 inches thick. Aluminum tanks are TIG welded to the core and have a 4 inch inlet and outlet.

Designed for the following vehicles and equipment:
  • Volvo WG64 with a Detroit Series 60 engine
Core Measurements
Click for image
A B C D
34.25 22.95 2.76
Matching OEM's
10300412901321329013211219013211
2190132102190123132190100041030050
219013213818957718FFI10030050
8171211211031685103382
Competitor Part Numbers
HDH010216VODAC31B22211618802
441171DHT31BDURVODAC31BDHTVO31B
C-WGM31BCWGM31BCB-WGM31B441171U
CA2116SCSI222116WSR1124BT1124
BTC1124VOL18802RVOL18802NFLP010610
SRMVOL31B-BP
Additional Details
Inlet4 inch
Outlet4 inch
Matching CoreBT 31

BT 1124B - Volvo WG Series Charge Air Cooler

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Price: $900.00
Sale Price: $750.00
Shipping cost per item: $150.00

The all aluminum BT 1124B Volvo charge air cooler is designed as an exact fit, OEM replacement for WG series trucks. Manufactured in the USA using controlled atmosphere brazing, the epoxy free core measures 34.75 inches from tank to tank, 26.41 inches from side to side, and 2.21 inches thick. Aluminum tanks are TIG welded to the core and have a 4 inch inlet and outlet.

Designed for the following vehicles and equipment:
  • 1991-2001 Volvo WG Series
Core Measurements
Click for image
A B C D
34.75 26.41 2.21
Matching OEM's
81713881714410301241030156
8180873393536485103380
Competitor Part Numbers
HDH010215VODAC31M22211718811
44111244014601CAC-124BFLX010614
SRMVOL31MVGDAC-31MVGDAC31M
Additional Details
Inlet4 inch
Outlet4 inch
Matching CoreBT 35-1

BT 1124C - Blue Bird and Volvo Charge Air Cooler

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Price: $900.00
Sale Price: $750.00
Shipping cost per item: $150.00

The all aluminum BT 1124C charge air cooler is an exact fit, OEM replacement for Blue Bird and Volvo school buses. Manufactured in the USA using controlled atmosphere brazing, the epoxy free core measures 29.00 inches from tank to tank, 22.95 inches from side to side, and 2.76 inches thick. Aluminum tanks are TIG wleded to the core and have a 4 inch inlet and outlet.

Designed for the following vehicles and equipment:
  • Blue Bird School Bus
  • Volvo School Bus
Core Measurements
Click for image
A B C D
29 22.95 2.76
Matching OEM's
10301660010513018431841030166DS
10400271040027HS06061201
Competitor Part Numbers
HDH010544CAC124C222225CAC-124C
SCSI-222225FLX010611SRMVOL31B-SPLBLU13101
Additional Details
Inlet4 inch
Outlet4 inch
Matching CoreBT 30-1

BT 1125 - Ford Charge Air Cooler

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Price: $900.00
Sale Price: $750.00
Shipping cost per item: $150.00

The BT 1125 all aluminum charge air cooler is an exact fit, OEM replacement for Fords. Manufactured in the USA using controlled atmosphere brazing, the epoxy-free core measures 32.25 inches from header to header, 25.55 inches from side to side, and 2.21 inches thick. Aluminum tanks are TIG welded to the core to provide the strongest possible bond and has a 3.5 inch inlet and a 3 inch outlet. Each unit is individually tested prior to shipping and guaranteed to be 100% leak free.

Designed for the following vehicles and equipment:
  • Ford
Core Measurements
Click for image
A B C D
32.25 25.55 2.21
Additional Info

Same as our BTC-1127 but has mounting brackets at corner of each tank.

Matching OEM's
F4HT8009TD10030410301043L24A
F5HT8009YBF4HT8009TB1003306F4HZ6K775F
1040050F6HS8009DAF5HZ6K775F1003304
F6HS8009EA1040051F4HT8009UD
Competitor Part Numbers
HDH010286FODAC25G19010441172
CAC125CBFD25GCB-FD25GCFD25G
C-FD25GFD25GFOR1901044011509
CAC-125222007FLX010107SRMFOR25G
Additional Details
Inlet3.5 inch
Outlet3 inch
Matching CoreBT 34-4
Related ProductsBT 1127 - Ford Louisville 9000 Charge Air Cooler

BT 1125B - Ford Charge Air Cooler

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Price: $714.00
Sale Price: $595.00
Shipping cost per item: $150.00

The BT 1125B all aluminum charge air cooler is an exact fit, OEM replacement for Ford B Series with a 5.9 Liter engine and Ford F Series with a 5.9 Liter engine. Manufactured in the USA using controlled atmosphere brazing, the epoxy-free core measures 26.75 inches from header to header, 19.49 inches from side to side, and 1.63 inches thick. Aluminum tanks are TIG welded to the core to provide the strongest possible bond and has a 3 inch inlet and outlet. Each unit is individually tested prior to shipping and guaranteed to be 100% leak free.

Designed for the following vehicles and equipment:
  • Ford B Series with a 5.9 Liter engine
  • Ford F Series with a 5.9 Liter engine
Core Measurements
Click for image
A B C D
26.75 19.49 1.63
Matching OEM's
1E35141E3250200300E7HT6K775AD
F0HT6K775GAF3HT6K775BBF0HT6K775AAF0HZ6K775E
F3HZ6K775AF0HT6K775HA
Competitor Part Numbers
HDH010288FODAC26B22200919007
441173CAC125BCFD26BC-FD26B
FOR19007222010CAC-125BFLX010115
SRMFOR26B
Additional Details
Inlet3 inch
Outlet3 inch
Matching CoreBT 26-2

BT 1125C - Ford Charge Air Cooler

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Price: $750.00
Sale Price: $625.00
Shipping cost per item: $150.00

The BT 1125C all aluminum charge air cooler is an exact fit, OEM replacement for Fords. Manufactured in the USA using controlled atmosphere brazing, the epoxy-free core measures 27.875 inches from header to header, 19.49 inches from side to side, and 1.63 inches thick. Aluminum tanks are TIG welded to the core to provide the strongest possible bond and has a 3 inch inlet and outlet. Each unit is individually tested prior to shipping and guaranteed to be 100% leak free.

Designed for the following vehicles and equipment:
  • Ford
Core Measurements
Click for image
A B C D
27.875 19.49 1.63
Additional Info

Looks the same as our BTC1125B but has 3.25 inch headers.

Matching OEM's
F6HZ6K775AAF5HT6K775BB1AA00054F5HT6K775BA
1AA0054F5HZ6K775BBF6HZ6K775BAF6HZ6K775BB
Competitor Part Numbers
222010HDH010289441174376730601
CA201017V9802374126BSFODAC26BS
SRMFOR26BSCAC-125C
Additional Details
Inlet3 inch
Outlet3 inch
Top Header (in)3.25
Bottom Header (in)3.25
Matching CoreBT 26-3
Related ProductsBT 1125B - Ford Charge Air Cooler

BT 1125D - Ford Charge Air Cooler

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Price: $900.00
Sale Price: $750.00
Shipping cost per item: $150.00

The BT 1125D all aluminum charge air cooler is an exact fit, OEM replacement for Fords. Manufactured in the USA using controlled atmosphere brazing, the epoxy-free core measures 21 inches from header to header, 27.28 inches from side to side, and 2.21 inches thick. Aluminum tanks are TIG welded to the core to provide the strongest possible bond and has a 3.5 inch inlet. Each unit is individually tested prior to shipping and guaranteed to be 100% leak free.

Designed for the following vehicles and equipment:
  • Ford
Core Measurements
Click for image
A B C D
21 27.28 2.21
Matching OEM's
IE3632F2HT6K775AAF3HT6K775HA1E3541
1E3632IE3541F5HT6K775BB
Competitor Part Numbers
HDH010290FODAC25JCA2011SRMFOR25J
CAC125D
Additional Details
Inlet3.5 inch
Matching CoreBT 37-3

BT 1125E - Ford Charge Air Cooler

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Price: $954.00
Sale Price: $795.00
Shipping cost per item: $150.00

The BT 1125E all aluminum charge air cooler is an exact fit, OEM replacement for Fords. Manufactured in the USA using controlled atmosphere brazing, the epoxy-free core measures 27.75 inches from header to header, 19.82 inches from side to side, and 3.15 inches thick. Aluminum tanks are TIG welded to the core to provide the strongest possible bond and has a 3 inch inlet and outlet. Each unit is individually tested prior to shipping and guaranteed to be 100% leak free.

Designed for the following vehicles and equipment:
  • Ford
Core Measurements
Click for image
A B C D
28.00 19.49 2.76
Matching OEM's
F3HT6K775EDF3HT6K775DF3HZ6K775KF6HZ6K775AA
IE36661E3666F5HZ6K775AAF6HZ6K775CC
Competitor Part Numbers
HDH010291222012441175081304F
CA201217V9803CAC125E
Additional Details
Inlet3 inch
Outlet3 inch
Matching CoreBT 26-7

BT 1125F - Ford F650 Super Crew Charge Air Cooler

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Price: $1,212.00
Sale Price: $1,010.00
Shipping cost per item: $150.00

The BT 1125F all aluminum charge air cooler is an exact fit, OEM replacement for Ford F650 Super Crews with a Cummins engine. Manufactured in the USA using controlled atmosphere brazing, the epoxy-free core measures 29.63 inches from header to header, 26.41 inches from side to side, and 1.63 inches thick. Aluminum tanks are TIG welded to the core to provide the strongest possible bond and has a 3.5 inch inlet and a 3 inch outlet. Each unit is individually tested prior to shipping and guaranteed to be 100% leak free.

Designed for the following vehicles and equipment:
  • Ford F650 Super Crew with a Cummins engine
Core Measurements
Click for image
A B C D
29.63 26.41 1.63
Matching OEM's
F5HZ6K775BF5HZ6K775A
Competitor Part Numbers
HDH01069122201308120FFFD26C
19020376730591CA2013374126FS
FODAC26FS4401-1523CAC125F
Additional Details
Inlet3.5 inch
Outlet3 inch
Matching CoreBT 37-4

BT 1125G - Aluminum Ford F650 Super Crew Charge Air Cooler

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Price: $1,212.00
Sale Price: $1,010.00
Shipping cost per item: $150.00

The BT 1125G all aluminum charge air cooler is an exact fit, OEM replacement for Ford F650 Super Crews with a Cummins engine. Manufactured in the USA using controlled atmosphere brazing, the epoxy-free core measures 29.63 inches from header to header, 25.55 inches from side to side, 1.63 inches thick, and 2.25 inches inside the header. Aluminum tanks are TIG welded to the core to provide the strongest possible bond and has a 3.50 inch inlet and a 3.00 inch outlet. Each unit is individually tested prior to shipping and guaranteed to be 100% leak free.

Designed for the following vehicles and equipment:
  • Ford F650 Super Crew with a Cummins engine
  • Ford F650 Super Crew with a Cummins engine
Core Measurements
Click for image
A B C D
29.63 25.55 1.63 2.25
Additional Info

Verify bracket placement against picture.

Matching OEM's
XC3Z6K775AA
Competitor Part Numbers
HDH010292FD26C2222303CAC355
Additional Details
Inlet3.50 inch
Outlet3.00 inch
Construction MaterialAluminum
Matching CoreBT 34-14 - Aluminum Ford Charge Air Cooler Core
Related ProductsBT 1125F - Ford F650 Super Crew Charge Air Cooler

BT 1126 - Ford Charge Air Cooler

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Price: $750.00
Sale Price: $625.00
Shipping cost per item: $150.00

The BT 1126 all aluminum charge air cooler is an exact fit, OEM replacement for 1994 Ford Aeromaxs with a Detroit Series 60 engine, Ford LTL8000's and Ford LTL9000's. Manufactured in the USA using controlled atmosphere brazing, the epoxy-free core measures 39.38 inches from header to header, 27 inches from side to side, and 1.63 inches thick. Aluminum tanks are TIG welded to the core to provide the strongest possible bond and has a 4.5 inch inlet and a 4 inch outlet. Each unit is individually tested prior to shipping and guaranteed to be 100% leak free.

Designed for the following vehicles and equipment:
  • 1994 Ford Aeromax with a Detroit Series 60 engine
  • Ford LTL8000
  • Ford LTL9000
Core Measurements
Click for image
A B C D
39.38 27 1.63
Additional Info

Radiator includes condensor and oil cooler mounts.

Matching OEM's
IE3246IE3396IE3436IE3507
IE3708IE3709200500200520
200597E8HT6K775AFF0HT6K775CAE9HZ6K775G
FDHZ6K775AF0HZ6K775AF0HZ6K775CAF1HZ6K775B
F1HZ6K775DF1HZ6K775EF3HT8009NAE8HT14A284AC
E8HT6K775AGE9HZ6K775CF2HX6K77
Competitor Part Numbers
HDH010217FODAC-25A22201519001
441100CAC-126FLX010101SRMFOR25A
FODAC25A
Additional Details
Inlet4.5 inch
Outlet4 inch
Matching CoreBT 36-9

BT 1126B - Ford Charge Air Cooler

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Price: $834.00
Sale Price: $695.00
Shipping cost per item: $150.00

The BT 1126B all aluminum charge air cooler is an exact fit, OEM replacement for Fords. Manufactured in the USA using controlled atmosphere brazing, the epoxy-free core measures 35.25 inches from header to header, 27.28 inches from side to side, and 2.21 inches thick. Aluminum tanks are TIG welded to the core to provide the strongest possible bond and has a 4.5 inch inlet and a 4 inch outlet. Each unit is individually tested prior to shipping and guaranteed to be 100% leak free.

Designed for the following vehicles and equipment:
  • Ford
Core Measurements
Click for image
A B C D
35.25 27.28 2.21
Matching OEM's
F6HZ6K775AF5HT8009RAF4HZ6K775EF4HT8009AEA
F4HT8009MCF4HT8009CCF4HT8009ABF4HT8009MB
F4HT8009AAAF4HT8009ACF4HT8009BBF4HT8009DD
F4HT8009CBF4HZ6K775BF4HZ6K775AF5HT8009LA
F5HT8009NAF2HZ6K775B016444LF5HT8009UA
103
Competitor Part Numbers
HDH010218FODAC-25F22201619009
44117644011504CAC1126B
Additional Details
Inlet4.5 inch
Outlet4 inch
Matching CoreBT 36-5

BT 1126C - Ford Charge Air Cooler

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Price: $954.00
Sale Price: $795.00
Shipping cost per item: $150.00

The BT 1126C all aluminum charge air cooler is an exact fit, OEM replacement for Fords. Manufactured in the USA using controlled atmosphere brazing, the epoxy-free core measures 35.25 inches from header to header, 33.34 inches from side to side, and 2.21 inches thick. Aluminum tanks are TIG welded to the core to provide the strongest possible bond and has a 4.5 inch inlet and a 4 inch outlet. Each unit is individually tested prior to shipping and guaranteed to be 100% leak free.

Designed for the following vehicles and equipment:
  • Ford
Core Measurements
Click for image
A B C D
35.25 33.34 2.21
Matching OEM's
F4HZ6K775CF4HT8009FBF4HT8009FCF5HT8009SA
10032471030083
Competitor Part Numbers
FODAC-25D22201719005441177
CA2017374A25DFD25DSRMFOR25D
Additional Details
Inlet4.5 inch
Outlet4 inch
Matching CoreBT 45

BT 1127 - Ford Louisville 9000 Charge Air Cooler

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Price: $750.00
Sale Price: $625.00
Shipping cost per item: $150.00

The BT 1127 all aluminum charge air cooler is an exact fit, OEM replacement for Ford Louisville 9000's. Manufactured in the USA using controlled atmosphere brazing, the epoxy-free core measures 39.38 inches from header to header, 27 inches from side to side, and 1.63 inches thick. Aluminum tanks are TIG welded to the core to provide the strongest possible bond and has a 3 inch inlet and outlet. Each unit is individually tested prior to shipping and guaranteed to be 100% leak free.

Designed for the following vehicles and equipment:
  • Ford Louisville 9000
Core Measurements
Click for image
A B C D
39.38 27 1.63
Matching OEM's
E8HT6K775ECE3HZ6K775JE8HT6K775EDE8HZ6K775G
E8HZ6K775JF0HZ6K775DF0HT6K775EAF0HT6K775EB
F3HZ6K775JF4HT8009TDF8HT6K775IE3528
IE3248IE3526IE3717202800
IE3716E8HT6K775
Competitor Part Numbers
HDH0102204401-1502441106CAC1127
CBFD25BCB-FD25BCFD25BC-FD25B
FD25BFOR19002REA61-1002222018
CAC-12744011502FLX010102SRMFOR25B
FODAC25B
Additional Details
Inlet3 inch
Outlet3 inch
Matching CoreBT 36-9

BT 1127A - Ford Charge Air Cooler

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Price: $714.00
Sale Price: $595.00
Shipping cost per item: $150.00

The BT 1127A all aluminum charge air cooler is an exact fit, OEM replacement for 2000 - 2003 Ford Excursions with a 7.3 Liter engine and 1999 - 2003 Ford F Series with a 7.3 Liter Power Stroke engine. Manufactured in the USA using controlled atmosphere brazing, the epoxy-free core measures 30 inches from header to header, 17.75 inches from side to side, and 2.21 inches thick. Aluminum tanks are TIG welded to the core to provide the strongest possible bond and has a 3 inch inlet and outlet. Each unit is individually tested prior to shipping and guaranteed to be 100% leak free.

Designed for the following vehicles and equipment:
  • 2000-2003 Ford Excursion with a 7.3 Liter engine
  • 1999-2003 Ford F Series with a 7.3 Liter Power Stroke engine
Core Measurements
Click for image
A B C D
30 17.75 2.21
Matching OEM's
F81Z6K775AA1C3Z6K775AAYC3566K775AA1C346K775AD
1030193F81A6K775AF10302202C3Z6K775AA
F81A6K775BA10302071030218130466K775AD
F81Z6K775BA
Competitor Part Numbers
HDH010293222019441178660003
SMRFOR25EFD25QCAC127A
Additional Details
Inlet3 inch
Outlet3 inch
Matching CoreBT 27-8

BT 1127A CB - Ford Charge Air Cooler

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Price: $1,104.00
Sale Price: $920.00
Shipping cost per item: $150.00

The BT 1127A CB all aluminum charge air cooler is an exact fit, OEM replacement for 1993 - 2003 Ford Excursions with a 7.3 Liter Power Stroke Diesel engine, 1993 - 2003 Ford F250 Super Dutys with a 7.3 Liter Power Stroke Diesel engine, 1993 - 2003 Ford F350 Super Dutys with a 7.3 Liter Power Stroke Diesel engine, 1993 - 2003 Ford F450 Super Dutys with a 7.3 Liter Power Stroke Diesel engine and 1993 - 2003 Ford F550 Super Dutys with a 7.3 Liter Power Stroke Diesel engine. Manufactured in the USA using controlled atmosphere brazing, the epoxy-free core measures 30.63 inches from header to header, 17.96 inches from side to side, and 2.375 inches thick. Aluminum tanks are TIG welded to the core to provide the strongest possible bond and has a 3 inch inlet and outlet. Each unit is individually tested prior to shipping and guaranteed to be 100% leak free.

Designed for the following vehicles and equipment:
  • 1993-2003 Ford Excursion with a 7.3 Liter Power Stroke Diesel engine
  • 1993-2003 Ford F250 Super Duty with a 7.3 Liter Power Stroke Diesel engine
  • 1993-2003 Ford F350 Super Duty with a 7.3 Liter Power Stroke Diesel engine
  • 1993-2003 Ford F450 Super Duty with a 7.3 Liter Power Stroke Diesel engine
  • 1993-2003 Ford F550 Super Duty with a 7.3 Liter Power Stroke Diesel engine
Core Measurements
Click for image
A B C D
30.63 17.96 2.375
Additional Info

This charge air cooler uses our Ultimate Duty C-Bar design.

Matching OEM's
F81Z6K775AA1C3Z6K775AAYC3566K775AA1030193
F81A6K775AF10302202C3Z6K775AAF81A6K775BA
1C3466K775AD
Competitor Part Numbers
HDH010293222019441178660003
SMRFOR25EFD25QCAC127A
Additional Details
Inlet3 inch
Outlet3 inch

BT 1127A EX - Ford Charge Air Cooler

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Price: $864.00
Sale Price: $720.00
Shipping cost per item: $150.00

The BT 1127A EX all aluminum charge air cooler is an exact fit, OEM replacement for 1993 - 2003 Ford Excursions with a 7.3 Liter Power Stroke Diesel engine, 1993 - 2003 Ford F250 Super Dutys with a 7.3 Liter Power Stroke Diesel engine, 1993 - 2003 Ford F350 Super Dutys with a 7.3 Liter Power Stroke Diesel engine, 1993 - 2003 Ford F450 Super Dutys with a 7.3 Liter Power Stroke Diesel engine and 1993 - 2003 Ford F550 Super Dutys with a 7.3 Liter Power Stroke Diesel engine. Manufactured in the USA using controlled atmosphere brazing, the epoxy-free core measures 30 inches from header to header, 17.75 inches from side to side, and 2.21 inches thick. Aluminum tanks are TIG welded to the core to provide the strongest possible bond and has a 3 inch inlet and outlet. Each unit is individually tested prior to shipping and guaranteed to be 100% leak free.

Designed for the following vehicles and equipment:
  • 1993-2003 Ford Excursion with a 7.3 Liter Power Stroke Diesel engine
  • 1993-2003 Ford F250 Super Duty with a 7.3 Liter Power Stroke Diesel engine
  • 1993-2003 Ford F350 Super Duty with a 7.3 Liter Power Stroke Diesel engine
  • 1993-2003 Ford F450 Super Duty with a 7.3 Liter Power Stroke Diesel engine
  • 1993-2003 Ford F550 Super Duty with a 7.3 Liter Power Stroke Diesel engine
Core Measurements
Click for image
A B C D
30 17.75 2.25 2.5
Additional Info

This is a high performance charge air cooler.

Matching OEM's
F81Z6K775AA1C3Z6K775AAYC3566K775AA1030193
F81A6K775AF10302202C3Z6K775AAF81A6K775BA
1C3466K775AD
Competitor Part Numbers
HDH010293222019441178660003
SMRFOR25EFD25QCAC127A
Additional Details
Inlet3 inch
Outlet3 inch

BT 1127B - Ford L8000 Charge Air Cooler

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Price: $834.00
Sale Price: $695.00
Shipping cost per item: $150.00

The BT 1127B all aluminum charge air cooler is an exact fit, OEM replacement for Ford L8000's with a Brazilian engine. Manufactured in the USA using controlled atmosphere brazing, the epoxy-free core measures 30.63 inches from header to header, 24.68 inches from side to side, and 1.63 inches thick. Aluminum tanks are TIG welded to the core to provide the strongest possible bond and has a 3 inch inlet and outlet. Each unit is individually tested prior to shipping and guaranteed to be 100% leak free.

Designed for the following vehicles and equipment:
  • Ford L8000 with a Brazilian engine
Core Measurements
Click for image
A B C D
30.63 24.68 1.63
Matching OEM's
E7HT6K775BCE7HT6K775EE7HZ6K775G200400
20042120049720149751977318
IE3252IE3592
Competitor Part Numbers
HDH010221FODAC-26A22202019003
441179CAC127B
Additional Details
Inlet3 inch
Outlet3 inch
Matching CoreBT 33-3

BT 1127C - Ford Charge Air Cooler

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Price: $714.00
Sale Price: $595.00
Shipping cost per item: $150.00

The BT 1127C all aluminum charge air cooler is an exact fit, OEM replacement for 2004 - 2005 Ford Excursions with a 6.0 Liter Power Stroke engine, 2004 Ford F250's with a 6.0 Liter Power Stroke engine, 2004 Ford F350's with a 6.0 Liter Power Stroke engine, 2004 - 2007 Ford F450's with a 6.0 Liter Power Stroke engine and 2004 - 2007 Ford F550's with a 6.0 Liter Power Stroke engine. Manufactured in the USA using controlled atmosphere brazing, the epoxy-free core measures 25.55 inches from header to header, 21.22 inches from side to side, and 2.21 inches thick. Aluminum tanks are TIG welded to the core to provide the strongest possible bond and has a 3 inch inlet and outlet. Each unit is individually tested prior to shipping and guaranteed to be 100% leak free.

Designed for the following vehicles and equipment:
  • 2004-2005 Ford Excursion with a 6.0 Liter Power Stroke engine
  • 2004 Ford F250 with a 6.0 Liter Power Stroke engine
  • 2004 Ford F350 with a 6.0 Liter Power Stroke engine
  • 2004-2007 Ford F450 with a 6.0 Liter Power Stroke engine
  • 2004-2007 Ford F550 with a 6.0 Liter Power Stroke engine
Core Measurements
Click for image
A B C D
25.55 21.22 2.21
Additional Info

This charge air cooler is available in a high performance design.

Matching OEM's
A115679105C3Z6K775AA6C3Z6K775A4C3Z6K775BA
4C346K775BCA4C346K775AA4C3Z6K775A3C3Z6K775AA
Competitor Part Numbers
HDH010563CAC127CCB-FD25RCFD25R
C-FD25RFD 25RFD25RCAC-127C
222206FLX010127SRMFOR26K
Additional Details
Inlet3 inch
Outlet3 inch
Matching CoreBT 28-3

BT 1127C C-Bar - Aluminum Ford Charge Air Cooler

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Price: $1,582.80
Sale Price: $1,319.00
Shipping cost per item: $150.00

The BT 1127C C-Bar all aluminum, heavy duty charge air cooler is an exact fit, OEM replacement for 2004 - 2005 Ford Excursions with a 6.0 Liter Power Stroke engine, 2004 Ford F250's with a 6.0 Liter Power Stroke engine, 2004 Ford F350's with a 6.0 Liter Power Stroke engine, 2004 - 2007 Ford F450's with a 6.0 Liter Power Stroke engine and 2004 - 2007 Ford F550's with a 6.0 Liter Power Stroke engine. Manufactured in the USA using controlled atmosphere brazing, the epoxy-free core is built using our most durable heat exchanger design that is capable of withstanding tremendous heat and pressure. Solid, extruded tubes are brazed together as one unit without the use of header plates, thereby eliminating thousands of potential failure points. The core measures 26.00 inches from tank to tank, 21.17 inches from side to side, and 3.15 inches thick. Thick wall, U-channel tanks are TIG welded to the core to ensure the strongest possible bond and has a 3.00 inch inlet and outlet. Each unit is individually tested prior to shipping and guaranteed to be 100% leak free.

Designed for the following vehicles and equipment:
  • 2004-2005 Ford Excursion with a 6.0 Liter Power Stroke engine
  • 2004 Ford F250 with a 6.0 Liter Power Stroke engine
  • 2004 Ford F350 with a 6.0 Liter Power Stroke engine
  • 2004-2007 Ford F450 with a 6.0 Liter Power Stroke engine
  • 2004-2007 Ford F550 with a 6.0 Liter Power Stroke engine
Core Measurements
Click for image
A B C D
26.00 21.17 3.15
Matching OEM's
A115679104C346K775BCA4C346K775AA
Competitor Part Numbers
HDH010563CAC127CCB-FD25RCFD25R
C-FD25RFD 25RFD25RCAC-127C
222206FLX010127SRMFOR26K
Additional Details
Inlet3.00 inch
Outlet3.00 inch
Construction MaterialAluminum
International Shipping Available
What Our Customers are Saying

I have never had a bad experience with C, G, & J Inc in 40 years , from street rods to Church Buses they are truly professionals. I highly recommend them!

Larry N.
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Recent Items
September 24, 2018
From Our Customers: Keeping Bessie Cool We love hearing from our customers about how our products have helped them. This story is especially great thanks to the long history of Bessie. Check out what Jeff B. and family had to say!  Read more
August 11, 2017
Custom Manufacturing: Marine Circular Charge Air Cooler What do you do when presented with a non-standard cooler design? For us, the answer is simple. You create a comparable design and build it. That's what we did when contacted about an all aluminum replacement charge air cooler for a boat.  Read more
March 24, 2016
Our Copper-Brass Manufacturing Capabilities Over the past couple of years we have brought our heat exchange expertise to copper-brass radiators and are now expanding our copper-brass capabilities again this year. We get a lot of questions regarding what we can do, so let's answer those questions today.  Read more
March 15, 2016
Why Buy an Aluminum Core Instead of the Whole Unit We get a lot of questions about why you might want to get just an aluminum core for a radiator, oil cooler, or charge air cooler instead of the full unit. The answer really depends on what your needs are, so let's discuss some of the reasons why.  Read more
December 21, 2015
Wishing Jerry a Happy Retirement The C, G & J, Inc. and Brice Thomas Radiator family would like to wish a fond farewell to owner Jerry Guyton who recently announced that he would be retiring at the end of this year. He has been around for a long time and it was tough for him to decide to go.  Read more
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