C, G, & J Inc

Heat Transfer Experts

2776 Wills Creek Road
Gadsden, AL 35904
1-800-223-4299
fax (256) 546-4614
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Charge Air Cooler Cores

Our all aluminum charge air cooler cores are made for performance and durability. We carry a variety of tube thicknesses and designs to match a wide range of OEMs. All of our cores are manufactured in the U.S.A! Don't forget, we can always custom design and manufacture a core to meet your specific need. Just give us a call at 1-800-223-4299 with any questions you may have.

View important information about the different designs available for our charge air cooler cores: Tube Designs and Performance Levels as well as specific information about our most durable design the Ultimate Duty C-Bar Design.

BT 42-1

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Price: $425.88
Shipping cost per item: $40.00

We manufacture all our charge air coolers in the USA!! We use the latest brazing technology that allows us to build a 100% leak free cooler. Our standard charge air cooler is manufactured using the same stuffed tube and fin design as the OEM. The difference is in the brazing. With Heavy duty tubes, fins and headers you can be assured you are getting one of the finest Charge air coolers on the market today. All of our charge air coolers are TIG welded and are individually tested and guaranteed to be leak free.

Core Measurements
Click for image
A B C D
29.25 30.74 2.76 3
Additional Details
Related ProductsBT 1112G - Kenworth and Peterbilt Charge Air Cooler

BT 43

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Price: $303.95
Shipping cost per item: $40.00

We manufacture all our charge air coolers in the USA!! We use the latest brazing technology that allows us to build a 100% leak free cooler. Our standard charge air cooler is manufactured using the same stuffed tube and fin design as the OEM. The difference is in the brazing. With Heavy duty tubes, fins and headers you can be assured you are getting one of the finest Charge air coolers on the market today. All of our charge air coolers are TIG welded and are individually tested and guaranteed to be leak free.

Core Measurements
Click for image
A B C D
26.25 31.61 1.625 1.88
Additional Details
Related ProductsBT 1135 - Navistar International 8100 Series Truck Charge Air Cooler

BT 44

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Price: $295.03
Shipping cost per item: $40.00

We manufacture all our charge air coolers in the USA!! We use the latest brazing technology that allows us to build a 100% leak free cooler. Our standard charge air cooler is manufactured using the same stuffed tube and fin design as the OEM. The difference is in the brazing. With Heavy duty tubes, fins and headers you can be assured you are getting one of the finest Charge air coolers on the market today. All of our charge air coolers are TIG welded and are individually tested and guaranteed to be leak free.

Core Measurements
Click for image
A B C D
24 33.34 1.625 2.25
Additional Details
Related ProductsBT 1109C - Aluminum Freightliner Charge Air Cooler

BT 44-1

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Price: $461.13
Shipping cost per item: $40.00

We manufacture all our charge air coolers in the USA!! We use the latest brazing technology that allows us to build a 100% leak free cooler. Our standard charge air cooler is manufactured using the same stuffed tube and fin design as the OEM. The difference is in the brazing. With Heavy duty tubes, fins and headers you can be assured you are getting one of the finest Charge air coolers on the market today. All of our charge air coolers are TIG welded and are individually tested and guaranteed to be leak free.

Core Measurements
Click for image
A B C D
34.5 32.48 2.21 3.125
Additional Details
Related ProductsBT 1107K - Aluminum Freightliner Bus Chassis Charge Air Cooler

BT 44-2

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Price: $454.94
Shipping cost per item: $40.00

We manufacture all our charge air coolers in the USA!! We use the latest brazing technology that allows us to build a 100% leak free cooler. Our standard charge air cooler is manufactured using the same stuffed tube and fin design as the OEM. The difference is in the brazing. With Heavy duty tubes, fins and headers you can be assured you are getting one of the finest Charge air coolers on the market today. All of our charge air coolers are TIG welded and are individually tested and guaranteed to be leak free.

Core Measurements
Click for image
A B C D
27 32.48 2.21 2.75
Additional Details
Related ProductsBT 1202 Recore - American LaFrance and Pierce Charge Air Cooler

BT 45

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Price: $392.44
Shipping cost per item: $40.00

We manufacture all our charge air coolers in the USA!! We use the latest brazing technology that allows us to build a 100% leak free cooler. Our standard charge air cooler is manufactured using the same stuffed tube and fin design as the OEM. The difference is in the brazing. With Heavy duty tubes, fins and headers you can be assured you are getting one of the finest Charge air coolers on the market today. All of our charge air coolers are TIG welded and are individually tested and guaranteed to be leak free.

BT 45-2

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Price: $383.04
Shipping cost per item: $40.00

We manufacture all our charge air coolers in the USA!! We use the latest brazing technology that allows us to build a 100% leak free cooler. Our standard charge air cooler is manufactured using the same stuffed tube and fin design as the OEM. The difference is in the brazing. With Heavy duty tubes, fins and headers you can be assured you are getting one of the finest Charge air coolers on the market today. All of our charge air coolers are TIG welded and are individually tested and guaranteed to be leak free.

Core Measurements
Click for image
A B C D
37.75 33.34 1.63 2.31
Additional Details
Related ProductsBT 1084 - Peterbilt Charge Air Cooler

BT 46

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Price: $351.04
Shipping cost per item: $40.00

We manufacture all our charge air coolers in the USA!! We use the latest brazing technology that allows us to build a 100% leak free cooler. Our standard charge air cooler is manufactured using the same stuffed tube and fin design as the OEM. The difference is in the brazing. With Heavy duty tubes, fins and headers you can be assured you are getting one of the finest Charge air coolers on the market today. All of our charge air coolers are TIG welded and are individually tested and guaranteed to be leak free.

Core Measurements
Click for image
A B C D
19 34.21 2.76 3.25
Additional Details
Related ProductsBT 1122 - Volvo Charge Air Cooler

BT 46-2

View Full Details
Price: $356.95
Shipping cost per item: $40.00

We manufacture all our charge air coolers in the USA!! We use the latest brazing technology that allows us to build a 100% leak free cooler. Our standard charge air cooler is manufactured using the same stuffed tube and fin design as the OEM. The difference is in the brazing. With Heavy duty tubes, fins and headers you can be assured you are getting one of the finest Charge air coolers on the market today. All of our charge air coolers are TIG welded and are individually tested and guaranteed to be leak free.

Core Measurements
Click for image
A B C D
16.25 34.21 2.76 3.25
Additional Details
Related ProductsBT 1122B - Autocar and Volvo Charge Air Cooler

BT 48

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Price: $438.68
Shipping cost per item: $40.00

We manufacture all our charge air coolers in the USA!! We use the latest brazing technology that allows us to build a 100% leak free cooler. Our standard charge air cooler is manufactured using the same stuffed tube and fin design as the OEM. The difference is in the brazing. With Heavy duty tubes, fins and headers you can be assured you are getting one of the finest Charge air coolers on the market today. All of our charge air coolers are TIG welded and are individually tested and guaranteed to be leak free.

BT 48-2

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Price: $512.03
Shipping cost per item: $40.00

We manufacture all our charge air coolers in the USA!! We use the latest brazing technology that allows us to build a 100% leak free cooler. Our standard charge air cooler is manufactured using the same stuffed tube and fin design as the OEM. The difference is in the brazing. With Heavy duty tubes, fins and headers you can be assured you are getting one of the finest Charge air coolers on the market today. All of our charge air coolers are TIG welded and are individually tested and guaranteed to be leak free.

Core Measurements
Click for image
A B C D
35.63 35.94 2.76 3
Additional Details
Related ProductsBT 1123CW - Volvo Charge Air Cooler

BT 48-3

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Price: $425.46
Shipping cost per item: $40.00

We manufacture all our charge air coolers in the USA!! We use the latest brazing technology that allows us to build a 100% leak free cooler. Our standard charge air cooler is manufactured using the same stuffed tube and fin design as the OEM. The difference is in the brazing. With Heavy duty tubes, fins and headers you can be assured you are getting one of the finest Charge air coolers on the market today. All of our charge air coolers are TIG welded and are individually tested and guaranteed to be leak free.

Core Measurements
Click for image
A B C D
28 35.94 2.21 3

BT 8510 Recore - Aluminum Country Coach Affinity Motorhome Charge Air Cooler

This product is available for recore only. Click here for details.

Recore Process

The recore process involves replacing the existing core in your product with a new one. We must receive your existing product before we can begin the recore process. Once we have it, we follow the following steps:

  1. Remove tanks
  2. Inspect tanks for damage (if tanks are damaged too badly, the entire product will need to be replaced)
  3. Build a new core
  4. Clean tanks and attach them to the new core
  5. Check product for leaks
  6. Ship product back to you
View Full Details
Price: $2,424.00
Sale Price: $2,020.00
Shipping cost per item: $150.00

The BT 8510 Recore all aluminum charge air cooler core recore service allows us to take the existing charge air cooler core from your 1998 Country Coach Affinity Motorhomes and replace the old core with a brand new one. This gives you a like new cooler while also saving you money versus buying an entirely new unit. We will reuse your existing tanks (provided they are in good shape) while still eliminating all points of failure from the existing core. Manufactured in the USA using controlled atmosphere brazing, the epoxy-free core measures 50.00 inches from header to header, 24.68 inches from side to side, 2.76 inches thick, and 3.50 inches inside the header. We will TIG weld the aluminum tanks on to the core to ensure the strongest possible bond.

Designed for the following vehicles and equipment:
  • 1998 Country Coach Affinity Motorhome
Core Measurements
Click for image
A B C D
50.00 24.68 2.76 3.50
Additional Details
Inlet4.00 inch
Outlet4.00 inch
Construction MaterialAluminum
International Shipping Available
What Our Customers are Saying

I received my 39 Ford Deluxe radiator today, and I found it to be everything I had hoped for in terms of workmanship, quality, and accuracy of the details that were on the CAD drawing. Packaging was spot on with no damage of any kind, not a fin out of place! If this radiator cools as good as it looks I will be extremely happy. Thanks again. Good job to all of those involved in your shop.

Gene A.
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March 15, 2016
Why Buy an Aluminum Core Instead of the Whole Unit We get a lot of questions about why you might want to get just an aluminum core for a radiator, oil cooler, or charge air cooler instead of the full unit. The answer really depends on what your needs are, so let's discuss some of the reasons why.  Read more
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