Heat Transfer Experts
Gadsden, AL 35904
fax (256) 546-4614
The C-Bar Advantage
The bar and plate design gets its name from the construction of its tubes. Tubes are created by sandwiching two square bars in between two plates and brazing the pieces together. If you look closely, you can see the seam along the tubes edge on any unit constructed using the bar and plate design. Like any other metal fabrication, the weakness comes from the joints where the metal pieces come together. The melting point of the brazing material used to bind the plate and bars is lower than the metals themselves. This is important because it means in the high stress environment that most industrial and heavy duty equipment has to perform in, this joining material can become soft. Between the heat and pressure these joints endure, they steadily weaken and eventually fail and begin leaking. With the design creating four seam joints along the edge of each tube, it leaves countless points of failure in the equipment. Of course, once a cooler begins leaking it can result in increased operating cost from loss of fuel efficiency and expensive damage to the equipment. Enter our C-Bar design.
We recognized that industrial applications and heavy duty equipment require a stronger, more durable cooler. To accomplish this, we designed our C-Bar charge air coolers, oil coolers, and radiators to use an extruded tube. Since each tube in the cooler is extruded from a solid piece of metal, there are no seam joints to fail. This eliminates the majority of the points of failure inherent in the equivalent bar and plate tube.
In addition to the extruded tube, the tanks for our C-Bar coolers are TIG welded directly to the core. Since welding fuses the metal together, the tank and core become a single unit able to withstand additional pressure. Also, the interior of the tanks are rounded to provide the strongest structure possible for the tanks. You may be aware that square corners have a tendency to “balloon” and round out when under pressure. Using a tank with a rounded interior means that this ballooning, and subsequent metal fatigue, is avoided.
What you get with one of our C-Bar designed charge air coolers, oil coolers, or radiators is a unit that is designed to stand up in the most extreme applications. It is able to withstand more pressure and heat than any bar and plate unit out there. When extreme performance and durability is what you need, turn to C, G, & J Inc – Heat Transfer Experts.
On August 5, 2010, just two days prior to our scheduled departure date…we learned that the Charge Air Cooler in our 2005 Monaco Camelot had an air leak….With no time to spare, the Charge Air Cooler was removed from the motorhome, placed in the bed of our pickup truck, and off we sped to Gadsden, a four hour drive from home. (They) had it rebuilt and ready in a day, and we were on our way back to Dickson.
The happy ending was that we arrived in Redmond in plenty of time…We highly recommend C, G, & J Inc. in Gadsden should you need service or rebuilding of Charge Air Coolers, Radiators, or Oil Coolers.
Custom Manufacturing: Marine Circular Charge Air Cooler What do you do when presented with a non-standard cooler design? For us, the answer is simple. You create a comparable design and build it. That's what we did when contacted about an all aluminum replacement charge air cooler for a boat. Read more
Our Copper-Brass Manufacturing Capabilities Over the past couple of years we have brought our heat exchange expertise to copper-brass radiators and are now expanding our copper-brass capabilities again this year. We get a lot of questions regarding what we can do, so let's answer those questions today. Read more
Why Buy an Aluminum Core Instead of the Whole Unit We get a lot of questions about why you might want to get just an aluminum core for a radiator, oil cooler, or charge air cooler instead of the full unit. The answer really depends on what your needs are, so let's discuss some of the reasons why. Read more
Wishing Jerry a Happy Retirement The C, G & J, Inc. and Brice Thomas Radiator family would like to wish a fond farewell to owner Jerry Guyton who recently announced that he would be retiring at the end of this year. He has been around for a long time and it was tough for him to decide to go. Read more
What it Means to Re-core a Heat Exchanger We get a lot of questions about what it means to re-core a heat exchanger. It's a simple process that provides you with a like new unit while saving you money. Let's look at the difference between a new unit and a re-core. Read more