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C, G, & J Inc

Heat Transfer Experts

2776 Wills Creek Road
Gadsden, AL 35904
1-800-223-4299
fax (256) 546-4614
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High Performance Charge Air Coolers

Our all aluminum high performance charge air coolers are made for heavy duty use and extreme durability. We carry a full line of charge air coolers, also known as intercoolers, for a wide variety of vehicles and equipment. All of our coolers are manufactured in the U.S.A! With three different tube thicknesses and three different designs, we can cover virtually any cooling need. Our standard charge air coolers use .025 thick wall tube with .006 stuffed fin, and the outer fin is .009 with a header thickness of .100. We also offer one of the best warranties in the industry. Don't forget, we can always custom design and manufacture a charge air cooler to meet your specific need. Just give us a call at 1-800-223-4299 with any questions you may have.

View important information about the different designs available for our charge air coolers: Tube Designs as well as specific information about our most durable design the Ultimate Duty C-Bar Design.

BT 1091B EX - Peterbilt 320 Sanitation Truck Charge Air Cooler

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Price: $925.92
Sale Price: $771.60
Shipping cost per item: $150.00

The BT 1091B EX all aluminum charge air cooler is an exact fit, OEM replacement for Peterbilt 320 Sanitation Trucks. Manufactured in the USA using controlled atmosphere brazing, the epoxy-free core measures 35.75 inches from header to header, 29.44 inches from side to side, and 2 inches thick. Aluminum tanks are TIG welded to the core to provide the strongest possible bond and has a 3 inch inlet and a 4 inch outlet. Each unit is individually tested prior to shipping and guaranteed to be 100% leak free.

Designed for the following vehicles and equipment:
  • Peterbilt 320 Sanitation Truck
Core Measurements
Click for image
A B C D
35.75 29.44 2
Matching OEM's
IE35430518005I8005
Competitor Part Numbers
HDH010237PEDAC23B222102441216
Additional Details
Inlet3 inch
Outlet4 inch
Matching CoreBT 15-3 EX

BT 1100 EX - Peterbilt Charge Air Cooler

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Price: $864.00
Sale Price: $720.00
Shipping cost per item: $150.00

The BT 1100 EX all aluminum charge air cooler is an exact fit, OEM replacement for 1995 - 2012 Peterbilt 357's, 2001 Peterbilt 377's, 1995 - 2012 Peterbilt 379's and 1995 - 2012 Peterbilt 385's. Manufactured in the USA using controlled atmosphere brazing, the epoxy-free core measures 33.5 inches from header to header, 30.08 inches from side to side, and 1.5 inches thick. Aluminum tanks are TIG welded to the core to provide the strongest possible bond and has a 4 inch inlet and outlet. Each unit is individually tested prior to shipping and guaranteed to be 100% leak free.

Designed for the following vehicles and equipment:
  • 1995-2012 Peterbilt 357
  • 2001 Peterbilt 377
  • 1995-2012 Peterbilt 379
  • 1995-2012 Peterbilt 385
Core Measurements
Click for image
A B C D
33.5 30.08 1.50
Additional Info

For OEM F316049, please verify existing charge air cooler against the picture here to ensure a match.

Matching OEM's
IE38160518730L051875111502AB
05187310706657A3E7747F419078
F316011IE33161502AB85103376
F316049*
Competitor Part Numbers
HDH0101892221014401-3802441114
BP100BP-100CAC100CAC1100
CBPB20BCB-PB20BCPB20BC-PB20B
PB20BPET17703REA61-1024
Additional Details
Inlet4 inch
Outlet4 inch
Matching CoreBT 41 EX

BT 1127A CB - Ford Charge Air Cooler

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Price: $1,104.00
Sale Price: $920.00
Shipping cost per item: $150.00

The BT 1127A CB all aluminum charge air cooler is an exact fit, OEM replacement for 1993 - 2003 Ford Excursions with a 7.3 Liter Power Stroke Diesel engine, 1993 - 2003 Ford F250 Super Dutys with a 7.3 Liter Power Stroke Diesel engine, 1993 - 2003 Ford F350 Super Dutys with a 7.3 Liter Power Stroke Diesel engine, 1993 - 2003 Ford F450 Super Dutys with a 7.3 Liter Power Stroke Diesel engine and 1993 - 2003 Ford F550 Super Dutys with a 7.3 Liter Power Stroke Diesel engine. Manufactured in the USA using controlled atmosphere brazing, the epoxy-free core measures 30.63 inches from header to header, 17.96 inches from side to side, and 2.375 inches thick. Aluminum tanks are TIG welded to the core to provide the strongest possible bond and has a 3 inch inlet and outlet. Each unit is individually tested prior to shipping and guaranteed to be 100% leak free.

Designed for the following vehicles and equipment:
  • 1993-2003 Ford Excursion with a 7.3 Liter Power Stroke Diesel engine
  • 1993-2003 Ford F250 Super Duty with a 7.3 Liter Power Stroke Diesel engine
  • 1993-2003 Ford F350 Super Duty with a 7.3 Liter Power Stroke Diesel engine
  • 1993-2003 Ford F450 Super Duty with a 7.3 Liter Power Stroke Diesel engine
  • 1993-2003 Ford F550 Super Duty with a 7.3 Liter Power Stroke Diesel engine
Core Measurements
Click for image
A B C D
30.63 17.96 2.375
Additional Info

This charge air cooler uses our Ultimate Duty C-Bar design.

Matching OEM's
F81Z6K775AA1C3Z6K775AAYC3566K775AA1030193
F81A6K775AF10302202C3Z6K775AAF81A6K775BA
1C3466K775AD
Competitor Part Numbers
HDH010293222019441178660003
SMRFOR25EFD25QCAC127A
Additional Details
Inlet3 inch
Outlet3 inch

BT 1127A EX - Ford Charge Air Cooler

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Price: $864.00
Sale Price: $720.00
Shipping cost per item: $150.00

The BT 1127A EX all aluminum charge air cooler is an exact fit, OEM replacement for 1993 - 2003 Ford Excursions with a 7.3 Liter Power Stroke Diesel engine, 1993 - 2003 Ford F250 Super Dutys with a 7.3 Liter Power Stroke Diesel engine, 1993 - 2003 Ford F350 Super Dutys with a 7.3 Liter Power Stroke Diesel engine, 1993 - 2003 Ford F450 Super Dutys with a 7.3 Liter Power Stroke Diesel engine and 1993 - 2003 Ford F550 Super Dutys with a 7.3 Liter Power Stroke Diesel engine. Manufactured in the USA using controlled atmosphere brazing, the epoxy-free core measures 30 inches from header to header, 17.75 inches from side to side, and 2.21 inches thick. Aluminum tanks are TIG welded to the core to provide the strongest possible bond and has a 3 inch inlet and outlet. Each unit is individually tested prior to shipping and guaranteed to be 100% leak free.

Designed for the following vehicles and equipment:
  • 1993-2003 Ford Excursion with a 7.3 Liter Power Stroke Diesel engine
  • 1993-2003 Ford F250 Super Duty with a 7.3 Liter Power Stroke Diesel engine
  • 1993-2003 Ford F350 Super Duty with a 7.3 Liter Power Stroke Diesel engine
  • 1993-2003 Ford F450 Super Duty with a 7.3 Liter Power Stroke Diesel engine
  • 1993-2003 Ford F550 Super Duty with a 7.3 Liter Power Stroke Diesel engine
Core Measurements
Click for image
A B C D
30 17.75 2.21
Additional Info

This is a high performance charge air cooler.

Matching OEM's
F81Z6K775AA1C3Z6K775AAYC3566K775AA1030193
F81A6K775AF10302202C3Z6K775AAF81A6K775BA
1C3466K775AD
Competitor Part Numbers
HDH010293222019441178660003
SMRFOR25EFD25QCAC127A
Additional Details
Inlet3 inch
Outlet3 inch

BT 1127C EX - Ford Charge Air Cooler

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Price: $984.00
Sale Price: $820.00
Shipping cost per item: $150.00

The BT 1127C EX all aluminum charge air cooler is an exact fit, OEM replacement for 2004 - 2005 Ford Excursions with a 6.0 Liter Power Stroke engine, 2004 Ford F250's with a 6.0 Liter Power Stroke engine, 2004 Ford F350's with a 6.0 Liter Power Stroke engine, 2004 - 2007 Ford F450's with a 6.0 Liter Power Stroke engine and 2004 - 2007 Ford F550's with a 6.0 Liter Power Stroke engine. Manufactured in the USA using controlled atmosphere brazing, the epoxy-free core measures 25.55 inches from header to header, 21.22 inches from side to side, and 2.559 inches thick. Aluminum tanks are TIG welded to the core to provide the strongest possible bond and has a 3 inch inlet and outlet. Each unit is individually tested prior to shipping and guaranteed to be 100% leak free.

Designed for the following vehicles and equipment:
  • 2004-2005 Ford Excursion with a 6.0 Liter Power Stroke engine
  • 2004 Ford F250 with a 6.0 Liter Power Stroke engine
  • 2004 Ford F350 with a 6.0 Liter Power Stroke engine
  • 2004-2007 Ford F450 with a 6.0 Liter Power Stroke engine
  • 2004-2007 Ford F550 with a 6.0 Liter Power Stroke engine
Core Measurements
Click for image
A B C D
25.55 21.22 2.559 3.25
Additional Info

This is a high performance charge air cooler.

Matching OEM's
4C34-6K775BCA4C34-6K775AAA11567910
Competitor Part Numbers
HDH010563CAC127CCB-FD25RCFD25R
C-FD25RFD 25RFD25RCAC-127C
222206FLX010127SRMFOR26K
Additional Details
Inlet3 inch
Outlet3 inch

BT 1142B EX - Western Star Sanitation Truck Charge Air Cooler

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Price: $1,120.50
Sale Price: $933.75
Shipping cost per item: $150.00

The BT 1142B EX all aluminum charge air cooler is an exact fit, OEM replacement for Western Star sanitation trucks. Manufactured in the USA using controlled atmosphere brazing, the epoxy-free core measures 37.75 inches from header to header, 28.8 inches from side to side, and 2.25 inches thick. Aluminum tanks are TIG welded to the core to provide the strongest possible bond and has a 4 inch inlet and outlet. Each unit is individually tested prior to shipping and guaranteed to be 100% leak free.

Designed for the following vehicles and equipment:
  • Western Star Sanitation Truck
Core Measurements
Click for image
A B C D
37.75 28.8 2.25
Additional Info

This is available in a heavy duty tube design. Please call to order 1-800-223-4299.

Matching OEM's
IE5491052120600022273416IE4873
IE4893
Competitor Part Numbers
HDH01031322222644014703RHT022
FLX0115074401-4704440147044401-4703
44WS35ESRMWS35E441275CA2226
SCSI222226DHT35E374135EDURWSDAC35E
DHTWS35EWSDAC35EWSR1142BBT1142B
BTC1142BFLP011507SRMWS35E-BP
Additional Details
Inlet4 inch
Outlet4 inch
Matching CoreBT 38 EX

BT 1171 EX - Dodge Pickup Truck Charge Air Cooler

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Price: $984.00
Sale Price: $820.00
Shipping cost per item: $150.00

The BT 1171 EX all aluminum charge air cooler is an exact fit, OEM replacement for 1994 - 2002 Dodge Pickup Trucks with a Cummins 5.9 Liter engine. Manufactured in the USA using controlled atmosphere brazing, the epoxy-free core measures 35.75 inches from header to header, 15.16 inches from side to side, and 1.63 inches thick. Aluminum tanks are TIG welded to the core to provide the strongest possible bond and has a 3.75 inch inlet and outlet. Each unit is individually tested prior to shipping and guaranteed to be 100% leak free.

Designed for the following vehicles and equipment:
  • 1994-2002 Dodge Pickup Truck with a Cummins 5.9 Liter engine
Core Measurements
Click for image
A B C D
35.75 15.16 1.50
Matching OEM's
83403D817151103018252027562
52028724AC52028724AF
Competitor Part Numbers
441206HDH010232DODAC-70B/70C222006
11302REA61-100044011301SRMDO70B
FLP011302
Additional Details
Inlet3.75 inch
Outlet3.75 inch

BT 1171B EX - Dodge Ram Pickup Truck Charge Air Cooler

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Price: $984.00
Sale Price: $820.00
Shipping cost per item: $150.00

The BT 1171B EX all aluminum charge air cooler is an exact fit, OEM replacement for 2003 - 2007 Dodge Ram Pickup Trucks with a Cummins 5.9 Liter engine and 2007 - 2008 Dodge Ram Pickup Trucks with a Cummins 6.7 Liter engine. Manufactured in the USA using controlled atmosphere brazing, the epoxy-free core measures 27.625 inches from header to header, 24.31 inches from side to side, and 2.25 inches thick. Aluminum tanks are TIG welded to the core to provide the strongest possible bond and has a 3 inch inlet and outlet. Each unit is individually tested prior to shipping and guaranteed to be 100% leak free.

Designed for the following vehicles and equipment:
  • 2003-2007 Dodge Ram Pickup Truck with a Cummins 5.9 Liter engine
  • 2007-2008 Dodge Ram Pickup Truck with a Cummins 6.7 Liter engine
Core Measurements
Click for image
A B C D
27.625 24.31 2.25
Additional Info

This is a high performance charge air cooler. Uses our core #33-2 EX.

Matching OEM's
52028881AB83403D044255056593AB
55056817AA3086B801622394B
P55056672AA83403E0566B1124
52028881AC5170704AF
Competitor Part Numbers
CAC010008660009DT70DCA2132
818864SRMDO70D222132
Additional Details
Inlet3 inch
Outlet3 inch

BT 8402 - Charge Air Cooler

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Price: $244.80
Sale Price: $204.00
Shipping cost per item: $40.00

The BT 8402 all aluminum charge air cooler is an exact fit, OEM replacement for . Manufactured in the USA using controlled atmosphere brazing, the epoxy-free core measures 24 inches from header to header, 12 inches from side to side, and 2.559 inches thick. Aluminum tanks are TIG welded to the core to provide the strongest possible bond and has a 2.5 inch inlet and outlet. Each unit is individually tested prior to shipping and guaranteed to be 100% leak free.

Core Measurements
Click for image
A B C D
24 12 2.559
Additional Info

Core # BT 15-4 This is a high performance charge air cooler for cars imported to the USA. Comes with polished tanks.

Additional Details
Inlet2.5 inch
Outlet2.5 inch

RD 1385 - Aluminum Charge Air Cooler

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Price: $1,830.00
Sale Price: $1,525.00
Shipping cost per item: $150.00

High Performance Marine Engine Cooler 

Additional Details
Construction MaterialAluminum
International Shipping Available
What Our Customers are Saying

When it came to cooling our ’64 Fairlane 500KR project my choice was Chris C. and the team at C, G, & J. The custom radiator was built exactly to my requirements, fit perfectly, and has performed flawlessly!

Mike R.
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Recent Items
August 11, 2017
Custom Manufacturing: Marine Circular Charge Air Cooler What do you do when presented with a non-standard cooler design? For us, the answer is simple. You create a comparable design and build it. That's what we did when contacted about an all aluminum replacement charge air cooler for a boat.  Read more
March 24, 2016
Our Copper-Brass Manufacturing Capabilities Over the past couple of years we have brought our heat exchange expertise to copper-brass radiators and are now expanding our copper-brass capabilities again this year. We get a lot of questions regarding what we can do, so let's answer those questions today.  Read more
March 15, 2016
Why Buy an Aluminum Core Instead of the Whole Unit We get a lot of questions about why you might want to get just an aluminum core for a radiator, oil cooler, or charge air cooler instead of the full unit. The answer really depends on what your needs are, so let's discuss some of the reasons why.  Read more
December 21, 2015
Wishing Jerry a Happy Retirement The C, G & J, Inc. and Brice Thomas Radiator family would like to wish a fond farewell to owner Jerry Guyton who recently announced that he would be retiring at the end of this year. He has been around for a long time and it was tough for him to decide to go.  Read more
June 16, 2015
What it Means to Re-core a Heat Exchanger We get a lot of questions about what it means to re-core a heat exchanger. It's a simple process that provides you with a like new unit while saving you money. Let's look at the difference between a new unit and a re-core.  Read more
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